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Kurt Robertson Enterprises

                     Wankels' to Offenhausers'

Kurt Robertson’s  ROTARY ENGINES

 OWNER BREAK-IN AND SERVICE PROCEDURES

IMPORTANT WARRANTY INFORMATION: 

Thank you for purchasing a REII Remanufactured Engine.Your engine has been carefully remanufactured to factory tolerances to ensure good performance and long life. In order to protect your investment, please read and follow these Guide-lines. The first few thousand miles of service are the most critical in the life of your REII Remanufactured Rotary Engine.

            Our warrantee covers all engines.

Stock engines coverage includes 100% Parts and 100% Rebuild Labor with required service documentation during first 12 months / 12,000 miles

Tear ported engines coverage includes 50% Parts and 100% Rebuild Labor with required service documents for 12 month / 12,000 miles.

Bridge ported engines coverage includes 0% Parts and 100% Rebuild Labor with required service documents for 12 month / 12,000 miles.

          36K Extended Warrantee available for all engines

OWNER/DRIVER’S RESPONSIBILITY 

FAILURE TO OBSERVE THE PROEDURES THAT FOLLOW MAY VOID YOUR WARRANTY.

While operating the smooth and low vibration rotary engine the driver must be on the lookout for signs of malfunction. By responding correctly to the first indications of trouble with your rotary engine you can keep your warranty in force and avoid costly repairs.

1. OVERHEATING - Indicated by “Temp” or “Engine” light lighting , or Temperature Gauge reading above normal range.

2. OIL STARVATION

Oil pressure gauge indicating low pressure.

Engine over-heating , engine knocking and poor performance are other

warning signs.

A. STOP THE CAR IMMEDIATELY. Check the oil level in the crankcase and bring it up to full mark on dipstick.

B. If condition persists, seek help from your certified mechanic as soon as possible to determine cause (low oil level, oil leaks, oil Cooler, low oil pressure, etc.)

C. Do not continue to operate the vehicle until the oiling system is fully operational.

Conclusion:If you diligently change your oil and keep a clean cooling system you can increase the life of your REII RemanufacturedEngine. Conversely, your warranty will be void if the failure is caused by the OWNER/DRIVER RESPONSIBILITES as described within this booklet.

BREAK - IN PROCEDURES FOR YOUR NEW REII ENGINE 

FIRST 500 MILES Drive normally, but not at continuous high RPM (6,000-7,000) for the first 500 miles.Avoid “lugging” the engine, towing a trailer (REPU), or overloading the vehicle.Check the Oil level and Coolant level frequently, and fill as needed. CAUTION: Follow car manufacturer’s procedures when performing these functions. NOTE* Newly rebuilt engines frequently consume excess oil for several hundred miles. This should not be cause for alarm unless the condition persists. Don’t be alarmed if fuel economy is disappointing at first. New engines often yield better mileage after break in, have the ignition and fuel systems checked and adjusted at 3000 miles

REQUIRED SERVICE The following service and adjustments are REQUIRED to keep your warranty in force. You must record the service work here as proof of performance.

In the event of warranty claim, this booklet will be required to verify service.

500 MILE SERVICE

- Change oil and filter.

- Check fluid levels.

- Check oil cooler and hoses.

- Check exhaust system.

- Pressure check cooling system to 14 P.S.I.

- Check and adjust ignition and fuel systems.

Engine Type ____________ Ported- Exhaust &IntakeFuel System ____________________ Ignition System______________Date Completed_____________ Mileage Completed By ____________________ Signature___________________  

3000 MILES SERVICE

- Change oil and filter.

- Check fluid levels.

- Check oil cooler and hoses

- Pressure check cooling system to 14 P.S.I.

- Check ignition and fuel systems and adjust.

- Check cooling system and components.

Date Completed______________________ Mileage_________________Completed By _______________________ Signature_________________

6000 MILE SERVICE

- Change oil and filter.

- Check fluid levels.

- Check oil cooler and hoses

- Pressure check cooling system to 14 P.S.I.

- Check ignition and fuel systems and adjust.

- Check cooling system and components.

Date Completed_______________________ Mileage_________________Completed By ________________________ Signature________________

9000 MILES SERVICE

- Change oil and filter.

- Check fluid levels.

- Check oil cooler and hoses

- Pressure check cooling system to 14 P.S.I.

- Check ignition and fuel systems and adjust.

- Check cooling system and components.

Date Completed______________________ Mileage_________________Completed By _______________________ Signature_________________

NOTE: Above service requirements are in addition to all the other scheduled service required by Mazda Motors of North America.

We suggest that, when possible, you install high quality

GENUINE MAZDA REPLACEMENT PARTS.